With the rapid development of industrial automation in China, various mechanical equipment have gradually realized automatic operation. Since these devices generally operate in complex and harsh working environments, the risk of equipment failure is increasing, resulting in shutdowns and even accidents. Real-time monitoring and control of these devices can effectively detect abnormal equipment and fault signs, so that timely measures can be taken to manage and control, ensuring production safety.

Pain Point Analysis

1. Mechanical equipment often runs on a single machine and is distributed in different factories, so managers cannot know the operating status of the equipment in real time.

2. Equipment maintenance mainly relies on manual inspection, which not only has a large workload and low efficiency, but also is prone to missed inspections.

3. The lack of effective data collection and analysis methods leads to the failure to find and deal with faults in time when they occur, affecting the production progress.

4. Different equipment have different data interfaces and protocols, making it difficult to interconnect data and form data silos.

Solutions

The WG series industrial intelligent gateways of Wutong Bolian have strong data collection, protocol analysis and edge computing capabilities. It supports a variety of industrial communication protocols, and can easily connect various industrial equipment such as PLCs, instruments, electrical equipment, CNC machine tools, etc., to achieve rapid collection and conversion of equipment data. Then, 4G/5G, WiFi, Ethernet and other communication methods are used to transmit data to the industrial Internet of Things cloud platform safely and stably, providing comprehensive and reliable data support for various functional applications. Solutions

1. Users can view various operating parameters of the equipment in real time on the monitoring interface, such as the real-time status, power, temperature of the equipment, etc., which are displayed in the form of an intuitive configuration interface.

2. When a device fails, the system can automatically alarm according to the fault data, facilitating quick location of the fault cause, providing fault diagnosis support for maintenance personnel, and greatly shortening the fault handling time.

3. With authorization, engineers can remotely control the equipment through the cloud platform, such as remotely starting and stopping the equipment, adjusting the operating parameters of the equipment, etc. At the same time, it can also realize remote uploading and downloading of the equipment's PLC program.

4. The system centrally manages the basic information, operation data, maintenance records of the equipment, facilitating users to query and count. It can automatically generate equipment operation reports, fault reports, maintenance reports, etc. according to user needs, providing data basis for enterprise equipment management and decision-making.